Tag Archive for General Motors

GM Saves Energy Through Smart IT

Andrew Winston at the Harvard Business Review writes that opportunities for improving energy efficiency and saving real money are everywhere. The proverbial low-hanging fruit are actually, in the words of energy guru Amory Lovins, fruit on the ground. GM (GM) recently announced a new way to find easy pickings, a shockingly straightforward change in how it runs its manufacturing plants. The Detroit-based auto giant is saving $3 million annually in energy costs across 10 plants by shutting down equipment when it’s not needed.

General MotorsMr. Winston says the man in charge of the program is Mike Durak, the Global Program Manager, IT. According to the article, GM is using General Electric (GE) Proficy Software to automate the shutdown and restart of its equipment. It started simply enough, GM set the lighting in one plant to synch up with the conveyor. When the manufacturing line stopped, for breaks or between shifts, the lighting would shut off. Seeing the quick payback, the managers added all energy-using systems to this automated network, from heating and cooling systems to pumps and compressed air units. The investment in connecting an entire plant is paying back through energy savings alone in just 6 months.

HBR says that previously GM shutdowns equipment multiple times a day with a combination of manual shutdowns and unconnected, or “dumb”, automation. Basically, energy use would gradually ramp down after production stopped as equipment was shut off, and then it would ramp back up before the next shift. “Energy use was in a ‘V-shape’,” Mr. Durak said, “and now it’s more like a U.” (The author says, the difference between a V-shape and a U-shape is what’s saved).

EnergyMr. Winston calls these sudden wins “headslappers” because they’re so obvious…in retrospect. The reasons we miss these easy wins are varied — from inertia to not being incentivized to find them to the classic problem of always addressing what’s urgent (something broken or a new process) over what’s important (getting leaner). Or perhaps a simple, cheap technological fix was not available until recently. In GM’s case, the big change is economically networking a whole range of equipment that wasn’t connected before. So with the new systems in place, managers can use the GE software to monitor and control the plant to a much finer degree.

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Maybe GM is getting smarter; they are figuring out what a “smarter” factory looks like. the Chevy Volt seems to be a “smarter” car.

What do you think?

What is your organization doing to get smarter?

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Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

Car Technology

GM Ventures Invests in Powermat

GM logoXconomy – Detroit reports that GM Ventures, the Detroit -based car maker’s venture capital arm has invested $5 million in Powermat the Commerce Township, MI start-up. A multiyear, multimillion-dollar deal with Powermat gives General Motors (GM) exclusive rights to place the company’s portable-device charging technology in its cars for a year. according to Micky Bly, the company’s director of hybrid vehicles. The Chevy Volt and certain Cadillac models will be the first GM cars to the Powermat accessories. The New York Times reports that at this year’s CES GM demonstrated four wireless charging positions in the Chevy Volt.

GM Ventures has also invested in Indiana-based electric car startup Bright Automotive and Ann Arbor-based battery developer Sakti3. Also, see this earlier post.

Car Theft by Antenna

Keyless entryMIT’s Technology Review reports that researchers at ETH Zurich in Switzerland have successfully attacked passive keyless entry and start systems from eight different car manufacturers’. The researchers examined 10 car models from eight manufacturers. They were able to take all 10 by intercepting and relaying signals from the cars to their wireless keys because the key transmits its signals up to around 100 meters. The attack works no matter what cryptography and protocols the key and car use to communicate with each other.

The researchers tested a few scenarios. An attacker could watch a parking lot and have an accomplice watch as car owners entered a nearby store. The accomplice would only need to be within eight meters of the targeted owner’s key fob, making it easy to avoid arousing suspicion. In another scenario, a car owner might leave a car key on a table near a window. An antenna placed outside the house was able to communicate with the key, allowing the researchers then to start the car parked out front and drive away.

The researchers concluded that manufacturers will need to add secure technology that allows the car to confirm that the key is in fact nearby.

New Standard for Automotive-Grade Wireless Modules

Connected carSierra Wireless (SWIR) recently introduced what the firm calls, the industry’s first suite of embedded wireless technology modules designed specifically for automotive manufacturers. The Canadian firm is banking on the emerging trend to include telematics, infotainment, navigation assistance, and remote diagnostics in new cars within the next few years according to an article on ITNewsLink.com. The firm believes these applications will need reliable built-in connections to cellular networks. The new Sierra Wireless modules will use 2G and 3G network technologies and frequency bands used worldwide to provide the connectivity customers are demanding.

The manufacturer says these units are the first wireless modules developed from the ground up to achieve compliance with automotive specifications.  ITNewsLink.com says the Sierra Wireless AirPrime AR Series design encompasses:

  • Tolerance for up to 1,000 thermal shock cycles
  • Full certification with ISO 9001:2000 quality standards and ISO/TS 16949:2002 manufacturing processes
  • Extended operating temperature range from -40 to 85 degrees Celsius
  • Compliance with multiple automotive manufacturing and quality processes including AQPQ, PPAP, PCN, and 8D
  • Solder-down form factor and optional Embedded SIM to create a more reliable and less expensive solution
  • An open platform for custom application development, including dedicated APIs for telematics applications.

Wireless Car Sensors Vulnerable to Hackers

Wireless Car Sensors Vulnerable to HackersMIT’s Technology Review reports that hackers could “hijack” the wireless pressure sensors built into many cars’ tires, researchers have found. Criminals might then track a vehicle or force its electronic control system to malfunction, the University of South Carolina and Rutgers University researchers say. The team successfully hijacked two popular tire-pressure-monitoring systems (TPMS).

As automakers add more technology and computers to cars and connect those computers to critical components, in-car systems will need to be secured against hackers, experts warn.

The systems tested by the South Carolina-Rutgers team had very little security in place–they mainly relied on the communications protocol is not widely published. “In doing TPMS this way, [automakers] have left the door open to wireless attackers,” says Travis Taylor, one of the researchers. The team could eavesdrop on communications and, in some circumstances, alter messages in transit. That let the team give false readings to a car’s dashboard. They could also track a vehicle’s movements using the unique IDs of the pressure sensors, and even cause a car’s ECU to fail completely.

“Normally, these [attacks would] result in small problems,” Mr. Taylor says. “But I see practical danger and damage that can happen from TPMS exploitation.” “The security and privacy problems that the researchers identify in TPMS systems are likely just one among many that will challenge the automotive industry in the years to come,” says Stefan Savage, a UC San Diego professor of computer science and engineering.

Ford Installs Sync Software via Wi-Fi

Ford Installs Sync Software via Wi-FiThe Detroit Bureau reports that Ford is the first automaker to use Wi-Fi to send software to vehicles along an assembly line. The automaker is sending infotainment software to Wi-Fi enabled MyFord Touch-equipped vehicles like the Edge.

Ford installed  Wi-Fi technology at its Oakville, Ontario, plant where it builds the Ford Edge and Lincoln MKX. Next up for Wi-Fi updates will be the upcoming Ford Explorer, built in Chicago, and then plants that build the Focus around the world.

Wi-Fi capability eliminates the need for building, stocking multiple SYNC hardware modules, thus reducing manufacturing complexity and saving cost.  “Using wireless software installation via Wi-Fi, we can stock just one type of SYNC module powering MyFord Touch and loaded with a basic software package,” explained Sukhwinder Wadhwa, SYNC global platform manager. “We eliminate around 90 unique part numbers, each of which would have to be updated every time a change is made – this system really boosts quality control.”

“Turning an assembly plant – with steel beams everywhere and high-voltage cabling throughout; everything you could imagine that would interfere with a radio signal – into an access point that would achieve 100 percent success was a huge challenge,” Mr. Wadhwa said.

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Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

GM Recycles BP Gulf Oil Spill Waste Into Volt

General MotorsGM Recycles BP Gulf Oil Spill Waste Into Volt (NYSE: GM) has intercepted 100 miles of used oil control booms from the BP Gulf of Mexico mega oil spill, (which I wrote about here, here, here, and here) preventing them from going into landfills. Instead, TheDetroitBureau.com reports that oil-soaked booms are transformed into plastic parts for the Chevy Volt.

chevy_volt_logoMike Robinson, GM vice president of Environment, Energy and Safety policy explained to TheDetroitBureau that the automaker has been able to recycle the polypropylene plastics used in the oil booms set out to contain and capture the oil spilled by a runaway British Petroleum (BP) well. GM and its suppliers are turning the recycled material into plastic parts used in the Volt, such as a shroud for the radiator according to GM. “Creative recycling is one extension of GM’s overall strategy to reduce its environmental impact,” Mr. Robinson said, the Detroit-based automaker already finds ways to cut landfilling at 76 of its facilities. The recycling of Gulf oil booms, he added, “is a good example of using this expertise and applying it to a greater magnitude.”

In the article, Chris Miller vice president of sales and market for GDC Inc. says the old booms are mixed with other recycled material, including used tires, and processed to yield a plastic resin which can be shaped into a variety of plastic parts. “The recycled resin is a lot less expensive than virgin resin,” he said. In fact, GM’s Robinson described the overall process as “cost-neutral,” meaning the final parts and components cost the same as those produced by more conventional processes.

Recycling the booms will result in the production of more than 100,000 pounds of plastic resin for the vehicle components,” said John Bradburn, manager of GM’s waste-reduction efforts, eliminating an equal amount of waste that would otherwise have been incinerated or sent to landfills. “This was purely a matter of helping out,”  Mr. Bradburn told TheDetroitBureau. “If sent to a landfill, these materials would have taken hundreds of years to begin to break down, and we didn’t want to see the spill further impact the environment. We knew we could identify a beneficial reuse of this material given our experience” Mr. Bradburn added.

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GM’s Bradburn says the project demonstrates the booms, which are also widely used around construction projects and limited spills, don’t have to be buried or burned but can be recycled. He also noted it should encourage the manufacturers of the booms to make them easier to recycle.

TheDetroitBureau says besides GDC, GM worked with several partners throughout the recovery and development processes. Heritage Environmental managed the collection of boom materials along the Louisiana coast. Mobile Fluid Recovery stepped in next, using a massive high-speed drum that spun the booms until dry and eliminated all the absorbed oil and wastewater. Lucent Polymers used its process to then manipulate the material into the physical state necessary for plastic die-mold production.

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Hmm- something must be changing at GM, when I worked at the GM tech center in the 1990s there were not many green efforts. Even if this is a marketing ploy to beef up the Volt’s green-cred’s, it is a good step. Let’s hope they keep up the imaginative thinking.

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Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

Wi-Fi Tweets from Outback coming in ’11

wi-fiThe Subaru Outback is now offering Wi-Fi connectivity with Autonet Mobile in-car Internet service for 2011. CNET’s CarTech blog says that the Outback is the latest vehicle to feature built-in Internet connectivity. A Subaru press release extols the benefits of the new service

Subaru logo“Subaru Mobile Internet easily allows users to check e-mail, surf the Web or listen to Internet radio and even stream video and post to social networking sites.” They further point out that users can do revolutionary things like  “… check weather and traffic, download hiking trails, and even reserve a campsite…” Finally, Subaru reminds the reader that the Wi-Fi service is designed for passengers while the car is in motion.

Subaru Outback

Autonet Mobile logoThe Autonet Mobile service in the 2011 Outback will be a $499 option, plus a $35 activation fee and $29 monthly subscription. CNET reports it’s a 3G connection and can handle up to 10 users in a range of about 150 feet.

Autonet Mobile is also available on General Motors (GM) products like some Cadillac and Chevy vehicles including:

  • Equinox
  • Traverse
  • Silverado
  • Tahoe
  • Suburban
  • Avalanche
  • Express

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In-car Wi-Fi doesn’t seem to have the same appeal it once held. Fast cellular data connections and 3G cards for laptops, have stolen in-car Wi-Fi’s thunder – making the Autonet product seems like a weaker competitor of Ford’s Sync service. Ford’s (F) Sync is a multimedia system in partnership with Microsoft (MSFT) which can hook up to a USB modem.

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Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

GM built Robot Works for NASA

GM built Robot Works for NASANASA recently had a coming-out party at the Space Station Processing Facility at NASA’s Kennedy Space Center for one of its newest projects. The party was for a human-like robot called the Robonaut 2 (R2) developed with General Motors (GM). The R2 robot has a human shape, weighs about 300 pounds, runs on a battery. The NASA/GM-robot will join the team of the space shuttle Discovery on  STS-133 mission to the International Space Station. STS-133 is scheduled for takeoff on November 1, 2010. Although it will initially only take part in operational tests, upgrades could eventually allow the robot to realize its true purpose. R2 can help astronauts on spacewalks with tasks outside the space station.

The dexterous humanoid astronaut helper is now tweeting at www.twitter.com/AstroRobonaut.

R2 is now tweeting

With the help of its team, R2  sent its first tweet on July 26, 2010.

Robonaut 2

I liked the big blue GM logo on R2. This is another example of the value of the domestic auto industry for the good of the U.S.  Alan Taub, vice president of GM’s global research and development said in a press release, “Partnerships between organizations such as GM and NASA help ensure space exploration, road travel and manufacturing can become even safer in the future.

GM LogoGM’s manufacturing engineering team is already working to find potential applications for R2’s array of vision, motion, and sensor technologies that will aid workers in manufacturing operations. According to GM’s Taub, “The work done by GM and NASA engineers also will help us validate manufacturing technologies that will improve the health and safety of our GM team members at our manufacturing plants throughout the world.

For GM, this is about safer cars and safer plants,says the GM VP for global research and development. “When it comes to future vehicles, the advancements in controls, sensors, and vision technology can be used to develop advanced vehicle safety systems. The partnership’s vision is to explore advanced robots working together in harmony with people, building better, higher quality vehicles in a safer, more competitive manufacturing environment.”

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Maybe it will be a reminder to politicians like Dick Shelby of AL who opposed loans to GM to further the interests of the foreign car assemblers in Alabama.

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Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.