Tag Archive for Michigan

GM Saves Energy Through Smart IT

Andrew Winston at the Harvard Business Review writes that opportunities for improving energy efficiency and saving real money are everywhere. The proverbial low-hanging fruit are actually, in the words of energy guru Amory Lovins, fruit on the ground. GM (GM) recently announced a new way to find easy pickings, a shockingly straightforward change in how it runs its manufacturing plants. The Detroit-based auto giant is saving $3 million annually in energy costs across 10 plants by shutting down equipment when it’s not needed.

General MotorsMr. Winston says the man in charge of the program is Mike Durak, the Global Program Manager, IT. According to the article, GM is using General Electric (GE) Proficy Software to automate the shutdown and restart of its equipment. It started simply enough, GM set the lighting in one plant to synch up with the conveyor. When the manufacturing line stopped, for breaks or between shifts, the lighting would shut off. Seeing the quick payback, the managers added all energy-using systems to this automated network, from heating and cooling systems to pumps and compressed air units. The investment in connecting an entire plant is paying back through energy savings alone in just 6 months.

HBR says that previously GM shutdowns equipment multiple times a day with a combination of manual shutdowns and unconnected, or “dumb”, automation. Basically, energy use would gradually ramp down after production stopped as equipment was shut off, and then it would ramp back up before the next shift. “Energy use was in a ‘V-shape’,” Mr. Durak said, “and now it’s more like a U.” (The author says, the difference between a V-shape and a U-shape is what’s saved).

EnergyMr. Winston calls these sudden wins “headslappers” because they’re so obvious…in retrospect. The reasons we miss these easy wins are varied — from inertia to not being incentivized to find them to the classic problem of always addressing what’s urgent (something broken or a new process) over what’s important (getting leaner). Or perhaps a simple, cheap technological fix was not available until recently. In GM’s case, the big change is economically networking a whole range of equipment that wasn’t connected before. So with the new systems in place, managers can use the GE software to monitor and control the plant to a much finer degree.

rb-

Maybe GM is getting smarter; they are figuring out what a “smarter” factory looks like. the Chevy Volt seems to be a “smarter” car.

What do you think?

What is your organization doing to get smarter?

Related articles:

 

Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

Barracuda Networks No Limits tour in Ann Arbor

Attended the Barracuda NetworksNo Limits” tour in Ann Arbor on Friday. Good presentations and good food!

They have grown beyond the spam firewall.

Barracuda Bus in Ann Arbor

Cudos to ‘Cuda for supporting Michigan.

 

Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

Car Technology

GM Ventures Invests in Powermat

GM logoXconomy – Detroit reports that GM Ventures, the Detroit -based car maker’s venture capital arm has invested $5 million in Powermat the Commerce Township, MI start-up. A multiyear, multimillion-dollar deal with Powermat gives General Motors (GM) exclusive rights to place the company’s portable-device charging technology in its cars for a year. according to Micky Bly, the company’s director of hybrid vehicles. The Chevy Volt and certain Cadillac models will be the first GM cars to the Powermat accessories. The New York Times reports that at this year’s CES GM demonstrated four wireless charging positions in the Chevy Volt.

GM Ventures has also invested in Indiana-based electric car startup Bright Automotive and Ann Arbor-based battery developer Sakti3. Also, see this earlier post.

Car Theft by Antenna

Keyless entryMIT’s Technology Review reports that researchers at ETH Zurich in Switzerland have successfully attacked passive keyless entry and start systems from eight different car manufacturers’. The researchers examined 10 car models from eight manufacturers. They were able to take all 10 by intercepting and relaying signals from the cars to their wireless keys because the key transmits its signals up to around 100 meters. The attack works no matter what cryptography and protocols the key and car use to communicate with each other.

The researchers tested a few scenarios. An attacker could watch a parking lot and have an accomplice watch as car owners entered a nearby store. The accomplice would only need to be within eight meters of the targeted owner’s key fob, making it easy to avoid arousing suspicion. In another scenario, a car owner might leave a car key on a table near a window. An antenna placed outside the house was able to communicate with the key, allowing the researchers then to start the car parked out front and drive away.

The researchers concluded that manufacturers will need to add secure technology that allows the car to confirm that the key is in fact nearby.

New Standard for Automotive-Grade Wireless Modules

Connected carSierra Wireless (SWIR) recently introduced what the firm calls, the industry’s first suite of embedded wireless technology modules designed specifically for automotive manufacturers. The Canadian firm is banking on the emerging trend to include telematics, infotainment, navigation assistance, and remote diagnostics in new cars within the next few years according to an article on ITNewsLink.com. The firm believes these applications will need reliable built-in connections to cellular networks. The new Sierra Wireless modules will use 2G and 3G network technologies and frequency bands used worldwide to provide the connectivity customers are demanding.

The manufacturer says these units are the first wireless modules developed from the ground up to achieve compliance with automotive specifications.  ITNewsLink.com says the Sierra Wireless AirPrime AR Series design encompasses:

  • Tolerance for up to 1,000 thermal shock cycles
  • Full certification with ISO 9001:2000 quality standards and ISO/TS 16949:2002 manufacturing processes
  • Extended operating temperature range from -40 to 85 degrees Celsius
  • Compliance with multiple automotive manufacturing and quality processes including AQPQ, PPAP, PCN, and 8D
  • Solder-down form factor and optional Embedded SIM to create a more reliable and less expensive solution
  • An open platform for custom application development, including dedicated APIs for telematics applications.

Wireless Car Sensors Vulnerable to Hackers

Wireless Car Sensors Vulnerable to HackersMIT’s Technology Review reports that hackers could “hijack” the wireless pressure sensors built into many cars’ tires, researchers have found. Criminals might then track a vehicle or force its electronic control system to malfunction, the University of South Carolina and Rutgers University researchers say. The team successfully hijacked two popular tire-pressure-monitoring systems (TPMS).

As automakers add more technology and computers to cars and connect those computers to critical components, in-car systems will need to be secured against hackers, experts warn.

The systems tested by the South Carolina-Rutgers team had very little security in place–they mainly relied on the communications protocol is not widely published. “In doing TPMS this way, [automakers] have left the door open to wireless attackers,” says Travis Taylor, one of the researchers. The team could eavesdrop on communications and, in some circumstances, alter messages in transit. That let the team give false readings to a car’s dashboard. They could also track a vehicle’s movements using the unique IDs of the pressure sensors, and even cause a car’s ECU to fail completely.

“Normally, these [attacks would] result in small problems,” Mr. Taylor says. “But I see practical danger and damage that can happen from TPMS exploitation.” “The security and privacy problems that the researchers identify in TPMS systems are likely just one among many that will challenge the automotive industry in the years to come,” says Stefan Savage, a UC San Diego professor of computer science and engineering.

Ford Installs Sync Software via Wi-Fi

Ford Installs Sync Software via Wi-FiThe Detroit Bureau reports that Ford is the first automaker to use Wi-Fi to send software to vehicles along an assembly line. The automaker is sending infotainment software to Wi-Fi enabled MyFord Touch-equipped vehicles like the Edge.

Ford installed  Wi-Fi technology at its Oakville, Ontario, plant where it builds the Ford Edge and Lincoln MKX. Next up for Wi-Fi updates will be the upcoming Ford Explorer, built in Chicago, and then plants that build the Focus around the world.

Wi-Fi capability eliminates the need for building, stocking multiple SYNC hardware modules, thus reducing manufacturing complexity and saving cost.  “Using wireless software installation via Wi-Fi, we can stock just one type of SYNC module powering MyFord Touch and loaded with a basic software package,” explained Sukhwinder Wadhwa, SYNC global platform manager. “We eliminate around 90 unique part numbers, each of which would have to be updated every time a change is made – this system really boosts quality control.”

“Turning an assembly plant – with steel beams everywhere and high-voltage cabling throughout; everything you could imagine that would interfere with a radio signal – into an access point that would achieve 100 percent success was a huge challenge,” Mr. Wadhwa said.

Related articles

Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

U.S. Wages Going Backwards

U.S. Wages Going BackwardsI hope that Wall-E is your favorite movie and Lil Wayne is your singer crooner rapper because your paycheck has gone back to 2008. The average salary for U.S. company workers has been reset to early 2008 levels according to data cited by Xconomy. According to data from PayScale, a Seattle-based firm that collects compensation data, the national trend shows that U.S. wages grew 5.4 percent from 2006 through the end of 2008. Wages decreased by about 1.4 percent during the recession in 2009, reaching their lowest point in the third quarter of that year. Average U.S. earnings have been pretty flat throughout 2010, roughly matching the level of the first quarter of 2008.

DetroitIn Detroit, the trend since mid-2008 has been more volatile than the U.S. trend (not unexpected). Wage increases in Motown were sluggish in 2007 and 2008 then in 2009 the bottom fell out of the car business and salaries followed. As of Q3 2009, the average wage in Detroit had dropped 3.1 percent from its peak in Q4 2008 according to PayScale. Pay in the D was up 1% in Q1 2010, down in Q2 and Q3 2010, and up again in Q4 2010, with a net yearly wage increase of 0.4% over 2009.

Depression - Jobless Men Keep GoingChart of the Day has another look at the sorry state of the economy. Their latest chart of the day illustrates the percent increase in the number of jobs for every decade since the 1940s. Today’s chart illustrates that up until this millennium, the number of jobs at the end of a decade has always been at least 20% greater than 10 years earlier. During the last decade, not only was that 20% plus growth not achieved, the decade actually ended with fewer jobs than when it began. This negative job growth is particularly noteworthy because the US population had increased by 10% as well as a significant increase in global wealth during the same time frame. With one year down in the current decade the chart illustrates that job growth is positive albeit only slightly so. If job growth during the current decade were to increase at the same pace as what occurred during the first year of this decade, the decade would end with an 8.7% gain in jobs.

Job Gains Chart of the DayWhat do you think?

  • Is employment returning to your area?
  • Is the U.S. doomed to another decade of job losses?
  • Will the “New Republicans” make a difference?

 

Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.

The Motor City is infamous for the bumpy financial road it has ridden. While other towns, like Houston, Tex., saw wage gains 70 percent higher than the national average between 2006 and Q1 2008, Detroit trailed national wage growth by 60 percent over the same period.

Though wage increases in Detroit were sluggish in 2007 and 2008, reflecting turmoil in key industrial sectors like automotive manufacturing, the bottom fell out in 2009. As of Q3 2009, the average wage in Detroit had dropped 3.1 percent from its peak in Q4 2008.

Detroit pay did rally a bit in Q1 2010, rising about 1 percent above the previous quarter. This was followed by a downward trend in Q2 and Q3 2010, but the year ended on a bright point, with Q4 2010 wages up more than 1 percent over the previous quarter and up 0.4 percent over a year earlier.

add

Apple Co-Founder Steve Wozniak Disses Detroit

Apple Co-Founder Steve Wozniak Disses DetroitSteve Wozniak, Apple Computer Inc.(AAPL) co-founder with Steve Jobs, dumped on Detroit in a recent Detroit News interview. The 60-year-old Californian created the Apple I and Apple II computers more than 30 years ago.

Woz on a SegwayThe Detroit News caught up with Woz when he spoke at Macomb Community College about the importance of creativity and innovation. When the DetNews asked the Woz how Detroit could revitalize itself, he did not seem to believe it was possible. The Woz told the DetNews that, “it may not be that Detroit is the best place for a factory.”

rb-

Thanks for the vote of confidence Woz. There are positive things happening in the Detroit area, let the Woz know.

Does the Woz know what he is talking about?

Related articles

 

Ralph Bach has been in IT long enough to know better and has blogged from his Bach Seat about IT, careers, and anything else that catches his attention since 2005. You can follow him on LinkedInFacebook, and Twitter. Email the Bach Seat here.